Suzhou Menetapkan Industrial Equipment System Co., Ltd. Intelligent and automated development and the integration of Sistem mencengkam mikro in automated production lines to improve production efficiency
1. Susun atur strategik Set dalam bidang kecerdasan dan automasi
Set menggalakkan pembangunan automasi dan kecerdasan melalui gabungan inovasi teknologi dan aplikasi perindustrian. From traditional mechanical clamping systems to zero-point positioning systems to more refined micro-grabbing systems, SET uses products as a link and is committed to providing intelligent, automated and sustainable system solutions. SET not only focuses on the R&D and innovation of the product itself, but also strengthens cooperation with industry-leading companies to promote the widespread application of intelligent manufacturing technology.
Dari segi kecerdasan, SET telah menggabungkan reka bentuk produknya dengan teknologi kawalan pintar. For example, its zero-point positioning system can help improve the automation level of the production line and reduce manual intervention by accurately controlling positioning force and gripping force, thus significantly improving production efficiency and accuracy. In terms of automation, SET's research and development of non-standard tooling and gripping systems enables the company to provide highly customized automation solutions based on different industries and customer needs. SET's goal is to create a more efficient, intelligent, and sustainable manufacturing system by comprehensively improving the intelligence level of production equipment.
2. Kelebihan dan ciri sistem pencurian mikro
Sistem mencengkam mikro adalah sistem pencurian miniatur, yang direka khas untuk barisan pengeluaran automatik ketepatan tinggi dan tinggi. Compared with traditional gripping systems, micro-grabbing systems have higher precision, smaller size, greater flexibility, and can perform precise operations in a very small work space. Ini menjadikan permohonan Micro Gripping System Dalam barisan pengeluaran automatik, terutamanya dalam merebut, pengendalian dan pemasangan komponen ketepatan, memainkan peranan yang tidak dapat digantikan.
Kekuatan teras sistem mencengkam mikro adalah ketepatan dan kesesuaiannya. Through advanced sensor technology and intelligent control algorithms, the micro-grabbing system can accurately sense and operate extremely small-sized workpieces, ensuring that no errors or damage occur during the gripping process. This high-precision control capability enables the micro-grabbing system to complete complex gripping tasks in a small space, adapt to workpieces of different shapes, materials and sizes, and can work together with other equipment in the automated production line to improve the overall Production efficiency.
3. Integrasi sistem pencurian mikro dengan peralatan dan sistem yang ada
In automated production lines, the integration of Micro Gripping System and the coordination of existing equipment and systems usually require consideration of the following aspects:
(1) Integrasi dengan sistem kawalan automasi
The Micro Gripping System needs to be seamlessly connected with the control system in the automated production line to ensure that the system can flexibly adjust the grabbing strategy and process according to production needs. Pada ketika ini, Set Syarikat telah mencapai penyesuaian sistem merebut melalui modul kawalan pintar yang canggih. Sensor sistem merungut mikro dapat memberikan maklum balas masa nyata mengenai kedudukan, sikap dan status bahan kerja. The system quickly adjusts the gripping action through intelligent algorithms, thus improving the response speed and accuracy of the production line.
(2) Kerjasama dengan peralatan lain dalam barisan pengeluaran
Micro Gripping System not only needs to be integrated with the automation control system, but also needs to work together with other equipment on the production line (such as robots, transmission systems, inspection systems, etc.). Reka bentuk modular Set membolehkan sistem mencengkam mikro disambungkan dengan cekap ke peralatan lain. For example, a micro-grabbing system can be combined with a robotic arm to perform precise gripping actions through the robot, while cooperating with other production equipment to achieve automatic handling, assembly or processing of materials. Berbanding dengan pengendalian manual tradisional, garisan pengeluaran automatik dengan ketara mengurangkan masa pengeluaran dan meningkatkan kecekapan pengeluaran.
(3) Meningkatkan fleksibiliti garis pengeluaran dan kebolehsuaian
One of the core advantages of automated production lines is high efficiency and high repeatability, but with the diversification and personalization of market demands, the flexibility and adaptability of production lines have become increasingly important. Sistem mencengkam mikro secara fleksibel boleh menyesuaikan penyelesaian mencengkam mengikut keperluan tugas pengeluaran yang berbeza. Sama ada untuk pelbagai jenis bahan kerja atau dalam pautan pengeluaran yang berbeza, sistem mencengkam mikro dapat menyediakan penyelesaian yang disesuaikan. This high degree of flexibility allows the automated production line to quickly adjust when dealing with complex production tasks, avoiding downtime caused by changing equipment or processes during the production process, and further improving production efficiency.
(4) Gabungan dengan sistem kedudukan sifar
SET's profound technical accumulation in zero-point positioning systems provides a solid foundation for the application of micro-grabbing systems. By combining the micro-grabbing system with the zero-point positioning system, the production line can achieve more precise and efficient workpiece gripping and positioning. In automated production, the zero-point positioning system uses precise positioning technology to ensure that the workpiece is in the best position before grabbing, while the micro-grabbing system can quickly and accurately grasp and transport the workpiece. This seamless working method effectively reduces the waiting time and errors of the production line, and improves the stability and reliability of the entire production process.
4. Meningkatkan kecekapan pengeluaran
Penggunaan sistem mencengkam mikro dalam talian pengeluaran automatik dapat meningkatkan kecekapan pengeluaran dalam banyak aspek:
Mengurangkan Intervensi Manual: Pengenalan garisan pengeluaran automatik sangat mengurangkan intervensi manual. Sistem mencengkam mikro dengan cepat dapat melaksanakan tugas meraih yang tepat, mengelakkan kesilapan dan kelewatan dalam operasi manual.
Improved accuracy and stability: The micro-grabbing system can perform precise operations in a very small space, ensuring the stability of workpiece gripping and avoiding unexpected shutdowns during the production process.
Accelerate the production cycle: Compared with traditional manual operations, the automated grabbing system can significantly speed up the handling, assembly and processing of workpieces, thus shortening the production cycle and improving production efficiency.
Improve the flexibility of the production line: Through intelligent control and modular design, the Micro Gripping System can quickly adjust the operating mode according to different production tasks, improve the adaptability and flexibility of the production line, and meet the increasingly diverse production needs.
